We are delighted to announce that SOMA Changeover Wizard has been honored as a recipient of a prestigious 2022 FTA Technical Innovation Award in the heavy metal (converting equipment) category. SOMA Changeover Wizard is an innovative component of new SOMA Optima flexo presses, which can be discussed with our team during the concurrent FTA INFOFLEX 2022 exhibition, booth 815.
For more than 25 years, the FTA Technical Innovation Award has recognized the most innovative and impactful technologies for the ever-evolving package printing and converting industry. Recipients of the Technical Innovation Award are deemed by a panel of industry experts to have the potential power to change flexography’s future for the better. They include innovative technologies that utilize the flexographic process or have been designed specifically to enhance flexographic printing.
With a lack of skilled press operators and upward and downward pressures from digital and gravure, flexo needs to meet the challenges of efficient changeovers while under the operation of a novice workforce. The SOMA Changeover Wizard is a flexo press user interface that guides the press operator during all the steps involved changing from one job to the next. In doing so, it reduces the number of tasks or may shorten tasks required, defines their optimal order, and automates as many steps as possible Due to connection to cloud-based recipes, the usage of correct data for job setting is ensured, therefore minimizing operator error. It is designed to be used by anyone. Both the primary press operator - as well as any assistant - may use the Wizard simultaneously.
Notes from the FTA Technical Innovation judges commented that the SOMA Changeover Wizard attempts to address a much bigger industry problem of pure technical staffing. The ability to guide an operator through a changeover is extremely helpful and valuable. Because of the current workforce situation, the judges saw a big value in the technology.
“We are thrilled that the FTA has honored our SOMA Changeover Wizard with an FTA Technical Innovation award. This was very much a team effort. Many people were involved in the development of this powerful feature that brings so much to our customers,” comments Pavla Kusa, Commercial Director, SOMA. “During our continuous efforts to explore customer challenges, we always ask for feedback. One theme constantly arose - that inferior competence or lowly-skilled press operation was a concern. It was exemplified by a British customer who said, ‘I just had to hire a taxi driver to operate our press. I fear what is happening during the night shift.’ Thus, the idea of the Changeover Wizard was born.”
“One of the burdens of flexo technology is that there are many variables that must be put under control. As all equipment becomes more intelligent, they must also replace a certain skill level. The integration of a Changeover Wizard with automatic plate mounting and intelligent registration and impression settings provides simplicity - a means to allow flexo presses to operate almost like digital ones,” describes Petr Blaško, SOMA Marketing Director. “With our Changeover Wizard, the process is standardized: an ability to ensure the same process - and results - every time.”
It's an exciting time for SOMA in North America,” comments Garrett Taylor, SOMA US and Canada Sales Director. “We have announced our partnership as co-founders of soon-to-open Flexo Xperience Center, which brings the industry’s best innovation providers together in one place. We are building a nice installed base of SOMA Optima presses along with SOMA mounters. And now, we are grateful that we can showcase the Changeover Wizard as a great example of SOMA Intelligent Automation.”
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Diseños que provocan vibraciones
Flexo es una tecnología prometedora pero tiene una debilidad. Algunos diseños pueden generar vibraciones por el proceso de impresión rotativo de la area impresa y no impresa. Por lo tanto desarrollamos el sistema Advanced Bounce Control que garantiza una impresión sin vibraciones a alta velocidad y manteniendo un buen registro de punto.
Efectividad de trabajo corto
Los trabajos son cada vez más cortos en todas las areas del embalaje flexible por muchas razones como personalización o diferentes tipos de sabores. Nosotros desarrollamos la Optima para los cambios rápidos de trabajo donde se destacan los sistemas únicos como ARUN, Falcon III o Cartucho de tinta.
La tecnología de Gama extendida
Algunos dicen que el futuro de la impresión flexográfica es la tecnología de Gama Extendida (7 tintas fijas sin tintas Panatone). La Optima con su sistema moderno de tinta brinda un punto estable gracias al sistema Advanced Bounce Control (sistema avanzado de eliminación de vibración) siendo ideal para la tecnnología de Gama Extendida. Los beneficios incluyen:
ahorro de tiempo, no necesita un proceso de limpieza de tinta ni de cliché
permite imprimir varios diseños al mismo tiempo
Impresión ambiental
Las futuras generaciones son muy importantes para nosotros. Por eso hemos diseñado la OPTIMA para usar todas las tecnologías amigables al medio ambiente, tales como tintas base agua, papel o materiales biodegradables, EGP o tintas enérgicamente curables.
ULTRA Technology
Tintas UV o UV LED se usan principalmente en el segmento de etiquetas. Los que quieren beneficiar de esta tecnología en el segmento de impresión de banda media o banda ancha, la OPTIMA es la solución ideal.