We are delighted to announce that SOMA Changeover Wizard has been honored as a recipient of a prestigious 2022 FTA Technical Innovation Award in the heavy metal (converting equipment) category. SOMA Changeover Wizard is an innovative component of new SOMA Optima flexo presses, which can be discussed with our team during the concurrent FTA INFOFLEX 2022 exhibition, booth 815.
For more than 25 years, the FTA Technical Innovation Award has recognized the most innovative and impactful technologies for the ever-evolving package printing and converting industry. Recipients of the Technical Innovation Award are deemed by a panel of industry experts to have the potential power to change flexography’s future for the better. They include innovative technologies that utilize the flexographic process or have been designed specifically to enhance flexographic printing.
With a lack of skilled press operators and upward and downward pressures from digital and gravure, flexo needs to meet the challenges of efficient changeovers while under the operation of a novice workforce. The SOMA Changeover Wizard is a flexo press user interface that guides the press operator during all the steps involved changing from one job to the next. In doing so, it reduces the number of tasks or may shorten tasks required, defines their optimal order, and automates as many steps as possible Due to connection to cloud-based recipes, the usage of correct data for job setting is ensured, therefore minimizing operator error. It is designed to be used by anyone. Both the primary press operator - as well as any assistant - may use the Wizard simultaneously.
Notes from the FTA Technical Innovation judges commented that the SOMA Changeover Wizard attempts to address a much bigger industry problem of pure technical staffing. The ability to guide an operator through a changeover is extremely helpful and valuable. Because of the current workforce situation, the judges saw a big value in the technology.
“We are thrilled that the FTA has honored our SOMA Changeover Wizard with an FTA Technical Innovation award. This was very much a team effort. Many people were involved in the development of this powerful feature that brings so much to our customers,” comments Pavla Kusa, Commercial Director, SOMA. “During our continuous efforts to explore customer challenges, we always ask for feedback. One theme constantly arose - that inferior competence or lowly-skilled press operation was a concern. It was exemplified by a British customer who said, ‘I just had to hire a taxi driver to operate our press. I fear what is happening during the night shift.’ Thus, the idea of the Changeover Wizard was born.”
“One of the burdens of flexo technology is that there are many variables that must be put under control. As all equipment becomes more intelligent, they must also replace a certain skill level. The integration of a Changeover Wizard with automatic plate mounting and intelligent registration and impression settings provides simplicity - a means to allow flexo presses to operate almost like digital ones,” describes Petr Blaško, SOMA Marketing Director. “With our Changeover Wizard, the process is standardized: an ability to ensure the same process - and results - every time.”
It's an exciting time for SOMA in North America,” comments Garrett Taylor, SOMA US and Canada Sales Director. “We have announced our partnership as co-founders of soon-to-open Flexo Xperience Center, which brings the industry’s best innovation providers together in one place. We are building a nice installed base of SOMA Optima presses along with SOMA mounters. And now, we are grateful that we can showcase the Changeover Wizard as a great example of SOMA Intelligent Automation.”
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Bouncing designs
Flexo is very promissing technology, but has one weakness. Certain designs may generate vibrations due to rotational printing process of printed and non-printed area. Therefore we developed Advanced Bounce Control system, which guarantees minimal bounces at top speeds and perfect shape of the dot.
Short runs efficiency
Jobs are getting shorter and shorter in all areas of packaging due to many reasons such a packaging personification or extended number of flavours. We developed Optima especially for quick job change-overs featuring several unique systems such as IRIS, Falcon II or Ink Cartridge.
Expanded gamut printing
Some say that the future of flexo printing is Expanded Gamut Printing (7 color fixed pallete printing, without Pantone colors). Optima, with its modern inking system and very stable dot shape due to Advanced Bounce Control is ideal for EGP. You may than benefit of:
no wash ups and therfore savings on time, ink and plate
coprinting of several designs at the same time
Environmental printing
The future of our kids is important to us. We designed OPTIMA to handle all enviroment-friendly technologies such as water based printing, paper or biodegradable materials printing, EGP or energy cured inks.
ULTRA Technology
UV or UV LED inks are broadly used mainly in label segment. For those who want to benefit from this technology in mid-web or wide-web segment, OPTIMA is ideal solution.